Model: ZGS-11300-1
Mobile Electric RHGSE with standard Three Groove Capstans. (Does not include MagSens). NSN: Not Assigned
Available Configurations:
- ZGS-11300-1-110-B: 110 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-110-G: 110 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
- ZGS-11300-1-220-B: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-220-G: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-1-CE
Mobile Electric RHGSE with standard Three Groove Capstans. (Does not include MagSens). NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-1-220-B-CE: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-220-G-CE: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-2
Mobile Electric RHGSE with standard Three Groove Capstans and MagSens. NSN: Not Assigned
Available Configurations:
- ZGS-11300-2-110-B: 110 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-110-G: 110 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
- ZGS-11300-2-220-B: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-220-G: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-2-CE
Mobile Electric RHGSE with standard Three Groove Capstans and MagSens. NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-2-220-B-CE: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-220-G-CE: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-3
Mobile Electric RHGSE with Four Groove Capstans. (Does not include MagSens). NSN: Not Assigned
Available Configurations:
- ZGS-11300-3-110-B: 110 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-110-G: 110 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.)
- ZGS-11300-3-220-B: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-220-G: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-3-CE
Mobile Electric RHGSE with Four Groove Capstans. (Does not include MagSens). NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-3-220-B-CE: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-220-G-CE: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-4
Mobile Electric RHGSE with optional Four Groove Capstans and MagSens. NSN: Not Assigned
Available Configurations:
- ZGS-11300-4-110-B: 110 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-110-G: 110 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.)
- ZGS-11300-4-220-B: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-220-G: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-4-CE
Mobile Electric RHGSE with optional Four Groove Capstans and MagSens. NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-4-220-B-CE: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-220-G-CE: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Zephyr introduces the latest version of its patented rescue hoist ground support equipment. Building on the manual rescue hoist ground support tool, the new design incorporates an electrical motor to extend the cable instead of requiring the operator to crank the handle to extend the cable. The design is such that the manual crank handle is retained so that the tool can be used on the flight line in the manual mode. This version provides great versatility and simplicity to the user.
While in the hanger it can be electrically operated while extending and automatic while retracting. As a back up or on the flight line it is manually operated while extend and automatic while retracting.
The Electrical RHGSE will extend the rescue hoist cable at loads in excess of 25 lbs / 11.4 kg. and allows the retracting of the cable with loads up to the rated load of the rescue hoist.
Capstans and Pressure Roller Arms
The load is transmitted to the cable using two capstan drive rollers. Each roller is precisely sized to accommodate the cable and feeding it into the rotating tub. The capstans are made from a material that maintains high friction between the cable and the rollers, even if the cable is lubricated. The cable is held tight against the capstans by two pressure roller arms at the entry and exit tangent points where the cable makes contact.
The Electric RHGSE can use either three or four groove Capstans, depending on the model purchased or if upgraded.
Standard Three Groove Capstans
For the three groove versions, the upper capstan and the lower capstans are made of different hardness material. The lower capstan is harder to react to the load and the upper capstan is softer to provide a good grip on the cable.
Optional Four Groove Capstans
The (optional) four groove versions use a stainless steel first groove and both upper and lower capstans use the same urethane material. The first groove takes the high loads and the remaining three grooves provide the grip to develop the load on the cable.
Load Indication System
The load indication system uses a load cell to measure the torque in the system and visually displays the load in the cable.
The electrical power required is 110 VAC up to 10 amps or 220 VAC up to 5 amps. The operator plugs the unit in to the shop power source and attaches the rescue hoist cable and then actuates the extend switch and the system is ready to extend the entire length of cable. Then the operator engages the clutch system and the cable can be retracted while the load is displayed on the digital readout. The system includes the ability to wash, dry, and lubricate the cable and is compatible with the MagSens rescue hoist cable inspection system.
Lubridryer Assembly
The cable is cleaned, dried and can be lubricated using the Lubridryer. The Lubridryer includes replaceable pads that clean the wire and also can be used to provide lubrication to the cable. If the rotating tub has been filled with fresh water to wash the saline residue off the cable, compressed air from the onboard air compressor is fed to the Lubridryer to dry the cable as it is reeled back on the rescue hoist. The Lubridryer is equipped with an oil shut off valve in order to provide you the flexibility of starting or stopping the lubricant from being released.
Easily Transportable
Easily transported by one person, forklift or tug.
Optional Accessories
ZGS-15000-3
Magnetic Rescue Hoist Cable Inspection System
NSN: 3950-01-580-1775
The cable structural integrity is measured using the MagSens head. The system requires a customer supplied laptop computer to interface with the system electronics via a USB cable to measure and record permanent records of the cable structural integrity.
ZGS-11380-2
Protective Cover used on the Manual and Electric RHGSE (Top only, color black).
NSN: Not Assigned
Technical Specifications
- Maximum load retracting 600 lbs / 272.7 kg
- Minimum load retracting 10 lbs / 4.5 kg
- Maximum load extending 50 lbs / 22.7 kg
- Maximum speed- unlimited
- Maximum length cable- 300 ft / 91.44 m
- • Load indication- standard
- • Cable cleaning and desalination system standard
- Input Power • 110 VAC 6 amps • 220 VAC 3 amps
- Dimensional Data:
- • Length - 28 in / 71.1cm
- • Width – 33 in / 83.8 cm
- • Height – 52 in / 132.1 cm • Weight - 600 lbs / 272.7 kg
- Easily transported by one person, forklift or tug.
Spare / Replacement Parts for Electric Rescue Hoist Ground Support Equipment
| Nomenclature | Part Number | Description | NSN | Lead Time | Add To RFQ | hf:categories | |
|---|---|---|---|---|---|---|---|
 | 10Amp Slo-Blow Fuse | 0326010.HXP | Pack of 5 (Consumable) | Not available | 2 Weeks | fuses | |
 | 2" Pulley Assembly Lower | ZGS-10479-1 | Not available | 6-8 weeks | pulleys-spacers | ||
| 2" Pulley Assembly Upper | ZGS-10479-2 | Not available | 6-8 weeks | pulleys-spacers | ||
 | 6" Pulley | ZGS-10477-1 | Not available | 8-10 weeks | pulleys-spacers | ||
| 779677 Daqpad | ZGS-10773-1 | Not available | 4-6 Weeks | magsens | |||
 | 90 VDC | ZGS-11389-1 | Not available | 5 Weeks | clutch | ||
 | Addition of Captive Screws to Lubridryer Bushing | ZSB-019 | This kit has the two needed for upgrading each RHGSE | Not available | 4-6 Weeks | lubridryer | |
 | Base Bearing | ZGS-10015-1 | Not available | 2-3 Weeks | bearings | ||
 | Base Tensioner Lite | ZGS-10114-2 | Includes hardware (Replaces the ZGS-10114-1) | Not available | 4-6 Weeks | tensioning-wheels-rollers | |
| Bearing, Idler Wheel | ZGS-10236-1 | Not available | 4-6 Weeks | magsens | |||
 | Brake Adjuster | ZGS-11109-1 | Not available | 4 Weeks | handles | ||
| Brake Handle Limit Switch Assembly | ZGS-11396-1 | Not available | 6 weeks | handles | |||
 | Breeze Adapter | ZGS-10455-1 | Subcomponent of ZGS-10794-1 | Not available | 6 Weeks | cable-reel-adapter | |
 | Cable Reel Adapter Assembly | ZGS-10794-1 | Replaces ZGS-10454-1 | Not available | 6 Weeks | cable-reel-adapter | |
 | Cable Reel Adapter Torque Nut | ZGS-10790-1 | Subcomponent of ZGS-10794-1 | Not available | 6 Weeks | cable-reel-adapter | |
| Cable Spooler- Basic (White) | ZGS-10357-1 | 8130-01-630-3434 | 10 Weeks | drum-spooler | |||
 | Capstan (3 Groove) | ZGS-10113-30 | For use with 5/32″ cable as Lower and Upper Capstan(Consumable) | 3950-01-610-3217 | 8-10 Weeks | capstans-and-cover | |
 | Capstan (3 Groove) | ZGS-10113-40 | For use with 1/8″ cable as Lower and Upper Capstan (Consumable) | 4010-01-629-2990 | 8-10 Weeks | capstans-and-cover | |
| Capstan (3 Groove) | ZGS-10340-1 | For use with 3.5mm Cable as Lower and Upper Capstan (Consumable) | 4010-01-629-2971 | 8-10 Weeks | capstans-and-cover | ||
 | Capstan Cover Assembly | ZGS-10328-1 | (Front open version for older RHGSE only) | Not available | 6 Weeks | capstans-and-cover | |
| Capstan Cover Assembly Magnetically Latched | ZGS-10328-4 | 3020-01-629-2975 | 6 Weeks | capstans-and-cover | |||
| Capstan Cover Assembly Side Pivoting | ZGS-10328-3 | Not available | 6 Weeks | capstans-and-cover | |||
 | Capstan Pulley | ZGS-10036-1 | Not available | 4 Weeks | pulleys-spacers | ||
 | Capstan Upper Attachment | ZGS-10475-1 | Not available | 3-4 weeks | pulleys-spacers | ||
 | Chain Guard Upper | ZGS-10080-1 | Not available | 8 Weeks | chains-guards | ||
| Clutch | ZGS-11385-2 | (Including 90 VDC) | Not available | 5 Weeks | clutch | ||
 | Clutch Band | ZGS-10369-1 | [Replaces ZGS-11055-1 Brake Band] | Not available | 4 Weeks | clutch | |
 | Compound Capstan (4 Groove) | ZGS-10506-1 | For use as Lower and Upper Capstan (Consumable) | Not available | 8-10 Weeks | capstans-and-cover | |
 | Compression Spring | ZGS-10226-1 | Not available | 4-6 Weeks | magsens | ||
 | Container of Lubridryer Pads pk3 | ZGS-10104-10 pk3 | Pack of 3 Containers Lubridryer Pads (Total 300 disposable pads) | 4910-01-566-0493 | 4 Weeks | lubridryer | |
| Controller | ZGS-11392-1 | (Including Plugs and Hardware) | Not available | 6 weeks | controllers | ||
| Delrin Slip Pad Kit for Zephyr RHGSE | ZSB-016 | Includes hardware | Not available | 4 Weeks | platen-components | ||
 | Drive Belt, Vertical | ZGS-10040-1 | (Consumable) | 3030-01-566-0501 | 2-3 Weeks | belts | |
 | Drum Drive Belt | ZGS-10025-1 | (Consumable) | 3040-01-566-0506 | 2-3 Weeks | belts | |
| EC Hook Cable Spooler | ZGS-11134-1 | [For use only with the EC145 & EC135 Hook] | 4030-01-629-2996 | 10 Weeks | drum-spooler | ||
| Electric & Manual GSE Lifting Assembly (600 lbs. Hook Checkpoint) | ZGS-11443-1 | Not available | 5-6 weeks | 600-check | |||
| Electric Motor Assembly | ZGS-11482-1 | Not available | 8 weeks | motor-pumps | |||
| Encoder Idler Wheel (only) | ZGS-10225-1 | (Consumable) | Not available | 4 Weeks | magsens | ||
 | Exit Roller Assembly | ZGS-10294-1 | (Consumable) | 3110-01-629-2981 | 8 Weeks | tensioning-wheels-rollers | |
 | Fixed Caster | ZGS-10143-2 | Not available | 4 Weeks | wheels-casters | ||
 | Goodrich Shaft | ZGS-10456-2 | Subcomponent of ZGS-10794-1 | Not available | 6 Weeks | cable-reel-adapter | |
 | Head Bearing | ZGS-10034-1 | Not available | 2-3 Weeks | bearings | ||
 | Idler Bearing Spring Mount | ZGS-10228-1 | Not available | 4-6 Weeks | magsens | ||
| Idler Shaft Spacer | ZGS-10238-1 | Not available | 4-6 Weeks | magsens | |||
| Infinitely Adjustable Platen Assembly | ZGS-10248-1 | Not available | 8-10 weeks | platen-components | |||
 | Lanyard, Tensioning Arms | ZGS-10330-2 | Not available | 2 Weeks | lanyards | ||
 | Load Brake Support | ZGS-11112-2 | Not available | 8 Weeks | load-cells-indicators-holders | ||
| Load Cell | ZGS-11099-2 | Not available | 8 Weeks | load-cells-indicators-holders | |||
| Load Cell Indicator (Display) | ZGS-11100-2 | Not available | 4 Weeks | displays | |||
| Load Reaction Clevis | ZGS-11113-1 | Not available | 8 Weeks | load-cells-indicators-holders | |||
 | Lower Capstan (3 Groove, Black) | ZGS-12474-1 | For use with 4.5 mm Cable and 3/16″ Cable (Consumable) | 3950-01-629-2987 | 8-10 Weeks | capstans-and-cover | |
 | Lower Capstan (3 Groove) | ZGS-10113-20-1 | For use with the 5mm cable (Consumable) | 3950-01-610-3216 | 8-10 Weeks | capstans-and-cover | |
 | Lubridryer Assembly | ZGS-10048-2 | Not available | 8 Weeks | lubridryer | ||
 | Lubridryer Bushing Assembly Captive Screw | ZGS-10739-1 | Not available | 4-6 Weeks | lubridryer | ||
 | Lubridyer Bushing | ZGS-10126-1 | 5365-01-566-0496 | 6 Weeks | lubridryer | ||
 | MagSens 2 Cable | ZGS-10387-1 | Not available | 8 Weeks | magsens | ||
| MagSens Encoder Wheel Kit | ZGS-10776-1 | (Consumable) | Not available | 8-10 Weeks | magsens | ||
 | MagSens Mounting Bracket | ZGS-10245-1 | Not available | 8 Weeks | magsens | ||
 | Manual Handcrank Bearing Assembly | ZGS-11240-1 | Not available | 6 Weeks | handles | ||
 | Motor Drive Belt | ZGS-11304-3 | (Consumable) | Not available | 2-3 Weeks | belts | |
 | Oil Shut Off Valve (#10 Thumbscrew) | ZGS-10361-1 | Not available | 4 Weeks | lubridryer | ||
 | Pressure & Tension Roller Bearing | ZGS-10117-1 | Not available | 2-3 Weeks | bearings | ||
 | Protech Caster, Swiveling | ZGS-10144-2 | Not available | 4 Weeks | wheels-casters | ||
 | PSL-7000 with wings (Locks) | ZGS-10314-1 | Not available | 4 Weeks | wheels-casters | ||
 | Replacement Wheels with Bearings | ZGS-10670-1 | Not available | 4 Weeks | wheels-casters | ||
 | Roll Pin | ZGS-10803-1 | Not available | 2 Weeks | pulleys-spacers | ||
 | Roller Chain | ZGS-10107-1 | Not available | 2 Weeks | chains-guards | ||
 | Rotatub Plug | ZGS-10149-1 | (Consumable) | 5935-01-566-0503 | 2 Weeks | drum-spooler | |
| Shaft, Idler | ZGS-10229-1 | Not available | 4-6 Weeks | magsens | |||
 | Spacer | ZGS-10134-1 | Not available | 2 Weeks | pulleys-spacers | ||
 | Tension Release Hitch Pins | ZGS-10047-2 | 5315-01-629-2977 | 2 Weeks | tensioning-wheels-rollers | ||
 | Tension Roller Assembly | ZGS-10127-1 | 3110-01-629-2968 | 8 Weeks | tensioning-wheels-rollers | ||
 | Tension Roller Shaft | ZGS-10119-1 | Not available | 2 Weeks | tensioning-wheels-rollers | ||
 | Tension Wheel Assembly Large | ZGS-10363-1 | Not available | 4 Weeks | tensioning-wheels-rollers | ||
 | Tension Wheel Assembly Small | ZGS-10362-1 | Not available | 4 Weeks | tensioning-wheels-rollers | ||
 | Tension Wheel Large | ZGS-10259-1 | 3020-01-593-3737 | 4 Weeks | tensioning-wheels-rollers | ||
 | Tension Wheel Large with Bolt | ZGS-10775-1 | Not available | 4 Weeks | tensioning-wheels-rollers | ||
 | Tension Wheel Small | ZGS-10258-1 | 3020-01-593-3739 | 4 Weeks | tensioning-wheels-rollers | ||
 | Tensioner Assembly Lower | ZGS-10128-1 | Material & color Change for 2019 | Not available | 8 Weeks | tensioning-wheels-rollers | |
 | Tensioner Assembly Upper | ZGS-10129-1 | (Material & color Change for 2019) | Not available | 8 Weeks | tensioning-wheels-rollers | |
 | Tensioner Pivot Arm, Lower | ZGS-11220-1 | (Replaces the ZGS-10116-1) Changing material & color for 2019 | Not available | 4-6 Weeks | tensioning-wheels-rollers | |
 | Tensioner Pivot Arm, Upper | ZGS-11221-1 | (Replaces the ZGS-10115-1) Changing material & color for 2019 | Not available | 4-6 Weeks | tensioning-wheels-rollers | |
 | Tensioner Spring | ZGS-10120-1 | Not available | 2 Weeks | tensioning-wheels-rollers | ||
 | Thumbscrew Assembly | ZGS-10147-1 | Not available | 4 Weeks | lubridryer | ||
 | Tow Handle | ZGS-10111-1 | 2540-01-594-8400 | 8 Weeks | handles | ||
 | Tow Handle Quick Release Pin | ZGS-11242-1 | Not available | 2 Weeks | handles | ||
 | Tow Handle Retainer Quick Release Pin | ZGS-10770-1 | Not available | 2 Weeks | handles | ||
 | Tub GSE (Rotatub) | ZGS-10022-1 | 5985-01-566-0497 | 10 Weeks | drum-spooler | ||
| Upgrade Kit to 4 Groove Capstan | ZSB-015 | Includes two ZGS-10506-1 Capstans with appropriate hardware (Consumable) | Not available | 8-10 Weeks | capstans-and-cover | ||
 | Upper Capstan (3 Groove, Orange) | ZGS-12474-2 | For use with 4.5 mm Cable or 3/16″ Cable (Consumable) | 3950-01-629-2970 | 8-10 Weeks | capstans-and-cover | |
 | Upper Capstan (3 Groove) | ZGS-10113-20 | For use with the 5mm cable (Consumable) | 3950-01-566-0494 | 8-10 Weeks | capstans-and-cover |