Model: ZGS-11300-1
Mobile Electric RHGSE with standard Three Groove Capstans. (Does not include MagSens). NSN: Not Assigned
Available Configurations:
- ZGS-11300-1-110-B: 110 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-110-G: 110 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
- ZGS-11300-1-220-B: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-220-G: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-1-CE
Mobile Electric RHGSE with standard Three Groove Capstans. (Does not include MagSens). NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-1-220-B-CE: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-1-220-G-CE: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-2
Mobile Electric RHGSE with standard Three Groove Capstans and MagSens. NSN: Not Assigned
Available Configurations:
- ZGS-11300-2-110-B: 110 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-110-G: 110 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
- ZGS-11300-2-220-B: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-220-G: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-2-CE
Mobile Electric RHGSE with standard Three Groove Capstans and MagSens. NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-2-220-B-CE: 220 volts, Three Groove Capstans (PN: ZGS-12474-1 and PN: ZGS-12474-2 for use with Breeze-Eastern Style Hoists.)
- ZGS-11300-2-220-G-CE: 220 volts, Three Groove Capstans (PN: ZGS-10113-20 and PN: ZGS-10113-20-1 for use with Goodrich Style Hoists.)
Model: ZGS-11300-3
Mobile Electric RHGSE with Four Groove Capstans. (Does not include MagSens). NSN: 4920-01-690-0011
Available Configurations:
- ZGS-11300-3-110-B: 110 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-110-G: 110 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.)
- ZGS-11300-3-220-B: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-220-G: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-3-CE
Mobile Electric RHGSE with Four Groove Capstans. (Does not include MagSens). NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-3-220-B-CE: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-3-220-G-CE: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-4
Mobile Electric RHGSE with optional Four Groove Capstans and MagSens. NSN: Not Assigned
Available Configurations:
- ZGS-11300-4-110-B: 110 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-110-G: 110 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.)
- ZGS-11300-4-220-B: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-220-G: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Model: ZGS-11300-4-CE
Mobile Electric RHGSE with optional Four Groove Capstans and MagSens. NSN: Not Assigned
CE marking indicates that this RHGSE has been assessed by the manufacturer and deemed to meet EU safety, health, and environmental protection requirements.
Available Configurations:
- ZGS-11300-4-220-B-CE: 220 volts, Four Groove Capstans (PN: ZGS-10506-1 for use with Breeze-Eastern Style Hoists)
- ZGS-11300-4-220-G-CE: 220 volts, Four Groove Capstans (PN: ZGS-10892-1 for use with Goodrich Style Hoists.
Zephyr introduces the latest version of its patented rescue hoist ground support equipment. Building on the manual rescue hoist ground support tool, the new design incorporates an electrical motor to extend the cable instead of requiring the operator to crank the handle to extend the cable. The design is such that the manual crank handle is retained so that the tool can be used on the flight line in the manual mode. This version provides great versatility and simplicity to the user.
While in the hanger it can be electrically operated while extending and automatic while retracting. As a back up or on the flight line it is manually operated while extend and automatic while retracting.
The Electrical RHGSE will extend the rescue hoist cable at loads in excess of 25 lbs / 11.4 kg. and allows the retracting of the cable with loads up to the rated load of the rescue hoist.
Capstans and Pressure Roller Arms
The load is transmitted to the cable using two capstan drive rollers. Each roller is precisely sized to accommodate the cable and feeding it into the rotating tub. The capstans are made from a material that maintains high friction between the cable and the rollers, even if the cable is lubricated. The cable is held tight against the capstans by two pressure roller arms at the entry and exit tangent points where the cable makes contact.
The Electric RHGSE can use either three or four groove Capstans, depending on the model purchased or if upgraded.
Standard Three Groove Capstans
For the three groove versions, the upper capstan and the lower capstans are made of different hardness material. The lower capstan is harder to react to the load and the upper capstan is softer to provide a good grip on the cable.
Optional Four Groove Capstans
The (optional) four groove versions use a stainless steel first groove and both upper and lower capstans use the same urethane material. The first groove takes the high loads and the remaining three grooves provide the grip to develop the load on the cable.
Load Indication System
The load indication system uses a load cell to measure the torque in the system and visually displays the load in the cable.
The electrical power required is 110 VAC up to 10 amps or 220 VAC up to 5 amps. The operator plugs the unit in to the shop power source and attaches the rescue hoist cable and then actuates the extend switch and the system is ready to extend the entire length of cable. Then the operator engages the clutch system and the cable can be retracted while the load is displayed on the digital readout. The system includes the ability to wash, dry, and lubricate the cable and is compatible with the MagSens rescue hoist cable inspection system.
Lubridryer Assembly
The cable is cleaned, dried and can be lubricated using the Lubridryer. The Lubridryer includes replaceable pads that clean the wire and also can be used to provide lubrication to the cable. If the rotating tub has been filled with fresh water to wash the saline residue off the cable, compressed air from the onboard air compressor is fed to the Lubridryer to dry the cable as it is reeled back on the rescue hoist. The Lubridryer is equipped with an oil shut off valve in order to provide you the flexibility of starting or stopping the lubricant from being released.
Easily Transportable
Easily transported by one person, forklift or tug.
Optional Accessories
ZGS-15000-3
Magnetic Rescue Hoist Cable Inspection System
NSN: 3950-01-580-1775
The cable structural integrity is measured using the MagSens head. The system requires a customer supplied laptop computer to interface with the system electronics via a USB cable to measure and record permanent records of the cable structural integrity.
ZGS-11380-2
Protective Cover used on the Manual and Electric RHGSE (Top only, color black).
NSN: Not Assigned
Technical Specifications
- Maximum load retracting 600 lbs / 272.2 kg
- Minimum load retracting 10 lbs / 4.5 kg
- Maximum load extending 50 lbs / 22.7 kg
- Maximum speed- unlimited
- Maximum length cable- 300 ft / 91.4 m
- • Load indication- standard
- • Cable cleaning and desalination system standard
- Input Power • 110 VAC 6 amps • 220 VAC 3 amps
- Dimensional Data:
- • Length - 28 in / 71.1cm
- • Width – 33 in / 83.8 cm
- • Height – 52 in / 132.1 cm
- • Weight - 600 lbs / 272.2 kg
- Easily transported by one person, forklift or tug.
Spare / Replacement Parts for Electric Rescue Hoist Ground Support Equipment
| Nomenclature | Part Number | Description | NSN | Lead Time | Add To RFQ | hf:categories | |
|---|---|---|---|---|---|---|---|
 | 10Amp Slo-Blow Fuse | 0326010.HXP | Pack of 5 (Consumable) | Not available | 6 Weeks | fuses spare-parts | |
 | 2" Pulley Assembly Lower | ZGS-10479-1 | Not available | 8 weeks | pulleys-spacers spare-parts | ||
| 2" Pulley Assembly Upper | ZGS-10479-2 | Not available | 8 weeks | pulleys-spacers spare-parts | ||
 | 3 Groove Capstan 1/8" Cable | ZGS-10113-40 | For use with 1/8″ cable as Lower or Upper Capstan * * Please note that … | 4010-01-629-2990 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 3 Groove Capstan 3.5mm Cable | ZGS-10340-1 | For use with 3.5mm Cable as Lower or Upper Capstan * * Please note that … | 4010-01-629-2971 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 3 Groove Capstan 5/32" Cable | ZGS-10113-30 | For use with 5/32″ cable as Lower or Upper Capstan * * Please note that … | 3950-01-610-3217 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 3 Groove Lower Capstan 4.5mm & 3/16" Cable | ZGS-12474-1 | For use with 4.5 mm Cable and 3/16″ Cable as Lower Capstan * * Please … | 3950-01-629-2987 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 3 Groove Lower Capstan 5mm Cable | ZGS-10113-20-1 | For use with the 5mm cable as Lower Capstan * * Please note that it … | 3950-01-610-3216 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 3 Groove Upper Capstan 4.5mm & 3/16" Cable | ZGS-12474-2 | For use with 4.5 mm Cable and 3/16″ Cable as Upper Capstan * * Please … | 3950-01-629-2970 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
| 3 Groove Upper Capstan 5mm Cable | ZGS-10113-20 | For use with the 5mm cable as Upper Capstan * * Please note that it … | 3950-01-566-0494 | 12 Weeks | 3-groove-capstans capstans spare-parts | |
 | 4 Groove Compound Capstan 4.5mm Cable | ZGS-10506-1 | For use as Lower or Upper Capstan * * Please note that it is recommended … | 3950-01-652-6326 | 12 Weeks | 4-groove-capstans capstans spare-parts | |
 | 6" Pulley | ZGS-10477-1 | Not available | 10 weeks | pulleys-spacers spare-parts | ||
 | 90 VDC Power Supply | ZGS-11389-1 | Not available | 6 Weeks | clutch spare-parts | ||
 | Addition of Captive Screws to Lubridryer Bushing | ZSB-019 | This kit has the two needed for upgrading each RHGSE ZSB-019 Addition of Captive Screws … | Not available | 6 Weeks | lubridryer spare-parts | |
 | Base Tensioner Lite | ZGS-10114-2 | Includes hardware (Replaces the ZGS-10114-1) | Not available | 6 Weeks | tensioning-wheels-rollers spare-parts | |
 | Brake Handle Limit Switch Assembly | ZGS-11396-1 | Not available | 6 weeks | handles spare-parts | ||
 | Cable Reel Adapter Assembly | ZGS-10794-1 | Replaces ZGS-10454-1 | Not available | 6 Weeks | cable-reel-adapter spare-parts | |
 | Cable Spooler- Basic (White) | ZGS-10357-1 | 8130-01-630-3434 | 10 Weeks | drum-spooler spare-parts | ||
 | Capstan Cover Assembly | ZGS-10328-1 | (Front open version for older RHGSE only) | Not available | 6 Weeks | capstan-covers spare-parts | |
 | Capstan Cover Assembly CE | ZGS-10328-5 | For use with Electric & Hydraulic CE GSE | Not Available | 10 Weeks | capstan-covers spare-parts | |
 | Capstan Cover Assembly Magnetically Latched | ZGS-10328-4 | 3020-01-629-2975 | 6 Weeks | capstan-covers spare-parts | ||
 | Capstan Cover Assembly Side Pivoting | ZGS-10328-3 | Not available | 6 Weeks | capstan-covers spare-parts | ||
 | Capstan Pulley Assembly | ZGS-10036-1 | Includes set screw & pin | Not available | 6 Weeks | pulleys-spacers spare-parts | |
 | Capstan Upper Attachment | ZGS-10475-1 | Not available | 6 weeks | pulleys-spacers spare-parts | ||
 | Clutch | ZGS-11385-2 | (Including 90 VDC) | Not available | 6 Weeks | clutch spare-parts | |
 | Clutch Band | ZGS-10369-1 | [Replaces ZGS-11055-1 Brake Band] | Not available | 6 Weeks | clutch spare-parts | |
 | Container of Lubridryer Pads pk1 | ZGS-10104-10 pk1 | Pack of 1 Containers Lubridryer Pads (Total 100 disposable pads) Change the Lubridryer Pads before … | 4910-01-566-0493 | 6 Weeks | lubridryer spare-parts | |
 | Container of Lubridryer Pads pk3 | ZGS-10104-10 pk3 | Pack of 3 Containers Lubridryer Pads (Total 300 disposable pads) Change the Lubridryer Pads before … | 4910-01-566-0493 | 6 Weeks | lubridryer spare-parts | |
 | Container of Lubridryer Pads pk6 | ZGS-10104-10 pk6 | Pack of 6 Containers Lubridryer Pads (Total 600 disposable pads) Change the Lubridryer Pads before … | 4910-01-566-0493 | 6 Weeks | lubridryer spare-parts | |
 | Delrin Slip Pad Kit for Zephyr RHGSE | ZSB-016 | Includes hardware ZSB-016 Addition of Slip Pads to Rotatub Clutch | Not available | 6 Weeks | platen-components spare-parts | |
 | Drive Belt, Vertical | ZGS-10040-1 | (Consumable) | 3030-01-566-0501 | 6 Weeks | belts spare-parts | |
| Drum Drive Belt | ZGS-10025-1 | (Consumable) | 3040-01-566-0506 | 6 Weeks | belts spare-parts | |
 | EC Hook Cable Spooler | ZGS-11134-1 | [For use only with the EC145 & EC135 Hook] | 4030-01-629-2996 | 10 Weeks | drum-spooler spare-parts | |
 | Electric & Manual GSE Lifting Assembly (600 lbs. Hook Checkpoint) | ZGS-11443-1 | Not available | 6 weeks | 600-check spare-parts | ||
 | Electric GSE Controller Assembly | ZGS-11524-1 | Includes ZGS-11392-1, Plugs, wiring, and Hardware | Not available | 12 weeks | controllers spare-parts | |
 | Exit Roller Assembly | ZGS-10294-1 | (Consumable) | 3110-01-629-2981 | 8 Weeks | tensioning-wheels-rollers spare-parts | |
 | Fixed Caster | ZGS-10143-2 | Not available | 6 Weeks | wheels-casters spare-parts | ||
 | Infinitely Adjustable Platen Assembly | ZGS-10248-1 | Not available | 10 weeks | platen-components spare-parts | ||
 | Lanyard, Tensioning Arms | ZGS-10330-2 | Not available | 6 Weeks | lanyards spare-parts | ||
 | Load Adjuster Assy (Brake Adjuster) | ZGS-11109-1 | Not available | 6 Weeks | handles spare-parts | ||
 | Load Cell | ZGS-11099-2 | For use with the Legacy Manual and Electric RHGSE using the Omega Display. | Not available | 8 Weeks | load-cells-indicators-holders spare-parts | |
 | Load Cell and Right Angle Connector Assembly | ZGS-11526-1 | For use with the Manual and Electric RHGSE using the Interface Display 9320 | Not Available | 8 Weeks | load-cells-indicators-holders spare-parts | |
 | Load Cell Indicator Display | ZGS-11528-1 | Replacement Kit (replaces the ZGS-11100-2) | Not Available | 10 Weeks | load-cells-indicators-holders spare-parts | |
| Load Display Handheld | ZGS-11100-3 | Not available | 10 Weeks | load-cells-indicators-holders spare-parts | ||
 | Load Indicator Cover Kit | ZGS-10923-1 | Includes hardware | Not Available | 10 Weeks | load-cells-indicators-holders spare-parts | |
 | Lubridryer Assembly | ZGS-10048-2 | 2520-01-689-2284 | 8 Weeks | lubridryer spare-parts | ||
 | Lubridryer Bushing Assembly Captive Screw | ZGS-10739-1 | Not available | 6 Weeks | lubridryer spare-parts | ||
 | MagSens 2 Cable | ZGS-10387-1 | Not available | 8 Weeks | magsens-spares spare-parts | ||
 | MagSens Encoder Wheel Kit | ZGS-10776-1 | Includes hardware and spacers | Not available | 10 Weeks | magsens-spares spare-parts | |
 | MagSens Mounting Bracket | ZGS-10245-1 | Not available | 8 Weeks | magsens-spares spare-parts | ||
 | Manual Handcrank Bearing Assembly | ZGS-11240-1 | Not available | 6 Weeks | handles spare-parts | ||
| Motor Drive Belt | ZGS-11304-3 | (Consumable) | Not available | 6 Weeks | belts spare-parts | |
 | Oil Shut Off Valve (#10 Thumbscrew) | ZGS-10361-1 | Not available | 6 Weeks | lubridryer spare-parts | ||
 | Pressure/Tension Roller Assembly | ZGS-10127-1 | 3110-01-629-2968 | 8 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Protech Caster, Swiveling | ZGS-10144-2 | Not available | 6 Weeks | wheels-casters spare-parts | ||
 | PSL-7000 with wings (Locks) | ZGS-10314-1 | Not available | 6 Weeks | wheels-casters spare-parts | ||
 | Roll Pin | ZGS-10803-1 | 5315-01-684-8627 | 6 Weeks | pulleys-spacers spare-parts | ||
 | Roller Chain | ZGS-10107-1 | Not available | 6 Weeks | chains-guards spare-parts | ||
 | Rotatub Plug | ZGS-10149-1 | Pack of 5 | 5935-01-566-0503 | 6 Weeks | drum-spooler spare-parts | |
 | Tension Release Hitch Pins | ZGS-10047-2 | 5315-01-629-2977 | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tension Roller Shaft | ZGS-10119-1 | Not available | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tension Wheel/ Guide Roller Assembly Large | ZGS-10363-1 | 3020-01-677-7271 | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tension Wheel/ Guide Roller Assembly Small | ZGS-10362-1 | 3020-01-677-7274 | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tension Wheel/ Guide Roller Large | ZGS-10259-1 | 3020-01-593-3737 | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tension Wheel/ Guide Roller Large with Bolt | ZGS-10775-1 | Not available | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
| Tension Wheel/ Guide Roller Small | ZGS-10258-1 | 3020-01-593-3739 | 6 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tensioner Assembly Lower | ZGS-10128-1 | Not available | 8 Weeks | tensioning-wheels-rollers spare-parts | ||
 | Tensioner Assembly Upper | ZGS-10129-1 | For use with 3 Groove Capstans | Not available | 8 Weeks | tensioning-wheels-rollers spare-parts | |
 | Tensioner Pivot Arm, Lower | ZGS-11220-1 | (Replaces the ZGS-10116-1) | Not available | 6 Weeks | tensioning-wheels-rollers spare-parts | |
 | Tensioner Pivot Arm, Upper | ZGS-11221-1 | Exit Roller Lever (Replaces the ZGS-10115-1) | Not available | 6 Weeks | tensioning-wheels-rollers spare-parts | |
 | Thumbscrew Assembly | ZGS-10147-1 | Not available | 6 Weeks | lubridryer spare-parts | ||
 | Tow Handle | ZGS-10111-1 | 2540-01-594-8400 | 8 Weeks | handles spare-parts | ||
 | Tow Handle Quick Release Pin | ZGS-11242-1 | Not available | 6 Weeks | handles spare-parts | ||
 | Tow Handle Retainer Quick Release Pin | ZGS-10770-1 | Not available | 6 Weeks | handles spare-parts | ||
 | Tub & Spooler Kit (White) | ZGS-10924-1 | Not Available | 16 Weeks | drum-spooler spare-parts | ||
 | Tub GSE (Rotatub) | ZGS-10022-1 | 5985-01-566-0497 | 10 Weeks | drum-spooler spare-parts | ||
 | Upgrade Kit to 4 Groove Capstan B Style | ZSB-015-B | Upgrade Kit to 4 Groove Capstan includes two ZGS-10506-1 Capstans with appropriate hardware (Recommended for … | 3950-01-652-8002 | 14 Weeks | 4-groove-capstans capstans spare-parts | |
 | Upgrade Kit to 4 Groove Capstan G Style | ZSB-015-G | Upgrade Kit to 4 Groove Capstan includes two ZGS-10892-1 Capstans with appropriate hardware (Recommended for … | Not available | 14 Weeks | 4-groove-capstans capstans spare-parts |
